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  1. Sand casting is a mold based net shape manufacturing process in which metal parts are molded by pouring molten metal into a cavity. The mold cavity is created by withdrawing a pattern from sand that

  2. Sand Casting Procedure. The process begins with a pattern. Patterns should be: Made of a stable material. Oversized to accommodate shrinkage. Include draft angles. Include generous fillets and rounds (avoid sharp corners) Here, a split pattern is used. The two halves of the split pattern nest together.

  3. Sand casting, also known as sand molded casting, is a metal casting process characterized by using sand as the mold material. It is relatively cheap and sufficiently refractory even for steel foundry use. A suitable bonding agent (usually clay) is mixed or occurs with the sand.

  4. Advantages of Casting • Complex shapes • Parts can have hollow sections or cavities • Very large parts • Intricate shaping of metals that are difficult to machine • Different mold materials can be used –Sand, metal, or ceramics • Different pouring methods

  5. The document provides information about the casting process, including key steps and terminology. It discusses making a sand mould through steps like preparing the drag flask, locating patterns, filling and ramming sand, and assembling the cope and drag halves.

  6. Sand Casting Manual Vol 1 - Free download as PDF File (.pdf) or view presentation slides online. Scribd is the world's largest social reading and publishing site.

  7. Sand casting is an economical method of producing metal parts in quantities from one-offs to high volume. It’s the nature of the process that sand cast parts will require machining.

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