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Hairpin Technology. Stators with hairpin technology are used in connection with the manufacture of electric drive motors (traction motors) for electric vehicles, both passenger cars and commercial vehicles.
Aumann develops and realises automated manufacturing solutions for hairpin stators tailored to the respective requirements.
Patented hairpin tool system combines active rotary-draw bending with the agility of conventional wire bending tools, prevents the material from slipping, and increases the quality of complicated geometries.
Hairpin Forming and Inserting Technology. With a strong know-how in reels manipulation, IMA AUTOMATION offers hairpin forming machine with conductor feeding system, laser wire decoating, single hairpin creating and inserting stations.
HAIRPIN STATOR VERSUS CLASSIC WINDING TECHNOLOGY. The majority of today’s manufacturing processes for stators are based on vari-ous wire winding techniques, such as flyer or needle winding, in which round wire is inserted into the stator according to an intended winding scheme, FIGURE 1.
8 sie 2023 · In the production of the component that is crucial for power and efficiency in the electric motor, the stator, hairpin technology with its plug-in coil structure made of solid copper wires is increasingly replacing conventional wire winding technology, reports Achim Kampker, who heads the Production Engineering of E-Mobility Components (PEM ...
Innovative Technology for Hairpins, Inductor Coils and Busbars. E-mobility is on the rise and replaces the familiar combustion engine in many applications. The transformation to e-mobility requires machine manufacturers to develop solutions for sophisticated components.